====X-Carve Technical and Maintenance==== ===Hardware=== ==Frame== * Shapoko 2 with X-Carve upgrade kit, 1000x1000mm frame. * Guaranteed Usable area: 700x700x50mm (Slightly more with care) ==Electronics== * Arduino Uno + Synthetos gShield (grblShield) V5b * External Emergency stop(Kills power.) Plus Reset connected back to controller. * Hard limit endstops(microswitches) on both ends of X and Y, plus top of Z * Z Probe with 2.1mm Barrel plug connector. ==Mechanical== * Nema 17 steppers. (Y and Z) ** Smart Automation SM42HT47-1684B 1.8° 1.68A, ( http://www.smartautomation.com.cn/ProductShow.asp?ArticleID=497 ) * Nema 23 steppers (X) ** SHINANO KENSHI NO. 03640 1.8° 2.0A ( No datasheet ) * 6mm GT2 belts. **18** tooth drive wheels. * ACME Thread Z drive. * DeWalt D26204 Router. * Collets for: * 1/8" (Dremel/XCarve bits) * 1/4" (Standard Router Bits) * 6.0mm (Cheap Metric Tooling) ==Hardware changes== * Springs to counteract router weight * Spring loaded front guard === Software === ==Tested== **Easel** *HTML5 Web based, XCarve default *Good test, OK for home use, limited final use due to log in and web based. **Makercam + Universal G-Code Sender.** *(Flash+web based. http://www.makercam.com/ ) *Limited in use due to no path/tool saving, reliance on internet, problems with flash. **Autodesk Inventor** *GCode exporting tool. Works well. Complicated and expensive. ==Current== **Vetric V-Carve Pro + Candle** *Easy to use, works very well, allows work off site. (Makerspace ID: 86B4F-F467A-280D9-9F4C6-9C56B-4C528-BEE6F ) *Candle(Previously grblController) is friendly and easy to use. Allows custom buttons. === Log of works === * Original kit dismantling.. (Prior to Holley's arival) * First full build. (Started a few weeks into when Holly arrived) * Original table. Early dust extraction. * Final Vacuum cleaner based Cyclonic Dust extraction system. * New custom built table * New software(VCarve!) * Z-Touch probe * New computer, clean install, ready for Public. (Nearly done) * Room sound proofing. === Things **TO DO** === * Room sound proofing. **(Critical)** * Document running procedure. **(Critical)** * Emergency stop needs to connect to an end stop to trigger Alarm. * Wiring diagrams need to be drawn up. * Dust mitigation. Guards for side wheels and edges. (Acrylic?) * New dust shoe. * Tooling lists need to be finished. * New dust extractor barrel/top/baffle. * XCarve Table lowered by 100mm * Signage. === Upgrades === * TinyG v8 Controller. (Brought. Needs testing.) * Nema 23 Steppers. (Obtained) * 8mm GT2 belts. * New dust shoe. (Needs finishing) * SuperPID Speed controller for Spindle. === Config === Candle(grblController): Z-Touch: G53G0Z-30 ;G21G91G38.2Z-50F50 ;G92Z15.61 ;G90G0Z40 Safe Home: G21G90; G53G0Z-3X-650Y-100 Motor timeout: $1=255 for 'leave motors on' $1=254 for 'switch off after 254mS' grbl internal settings: $$ < $0=10 $1=254 $2=0 $3=1 $4=0 $5=0 $6=0 $10=3 $11=0.020 $12=0.002 $13=0 $20=0 $21=1 $22=1 $23=3 $24=25.000 $25=3000.000 $26=250 $27=2.000 $30=1 $31=0 $32=0 $100=44.440 $101=44.440 $102=188.976 $110=8000.000 $111=8000.000 $112=500.000 $120=500.000 $121=500.000 $122=50.000 $130=720.000 $131=720.000 $132=100.000 === Notes === Blah!