=====Tangential Knife Operations===== ====Step 1 - Swap out sacrificial boards=== Swap the sacrificial MDF Board used with the spindle for the sacrificial Polystyrene Board used with the knife. ====Step 2 - Remove AXYZ Spindle Unit==== - Move machine head to a position that is convenient for making changeover of the different tools. - remove the vacuum hose as safety collar. - With an allen Key loosen the 5x Hex Studs securing the Spindle mounting plate to the machine head mounting plate. - Disconnect control cables connecting spindle to the machine head by turning the aviation connector plug sleeve anticlockwise. - Support the weight of the spindle while simultaneously completely removing the hex studs. - Now place spindle unit safely to one side. ====Step 3 - Install Multicam Tangential Knife Works==== - align the holes on the Knife Works mounting plate with the holes on the machine head mounting and insert the 4x hex studs and tighten. - Use the lowest holes available - **Do not use the cross-threaded hole 2nd from the bottom on the left-hand side** ====Step 3 - Install Multicam Tangential Knife Works - Continued ==== - When tightening bolts - support the knife with another pair of hands - or your gut hand - get the top left and bottom right screws 3/4 threaded. - make sure the knife plate is **flat** against the machine head mounting plate. - Thread the bottom left, then top right screws 3/4 threaded - Finger tighten all screws in the same order - Use the 3mm Allen Key to fully tighten. ====Step 3 - Install Multicam Tangential Knife Works - Continued 2 ==== - Connect the control cable via the aviation plug. - Connect the air supply hose; - push the socket down - jam the hose in - the socket has teeth that will grip the hose. ====Step 3 - Install Multicam Tangential Knife Works - Continued 3 ==== - Add 2 drops of machine oil to oil nipple (2 drops to be added every 2 hours of operation) - Execute function F58 - Changes A2MC from Spindle control to Tangential Knife control setting. At this point the machine will reboot - Allow the machine to home the knife on the X&Y axis ====Step 4 - Fit Knife Blade==== **WARNING - KNIVES ARE EXTREMELY SHARP** ** Move Machine head to middle of table and place scrap foam on knife as guard whenever knife is not in use. ** ==== ==== **Extreme care should also be exercised when handling Knife blades as they are expensive and fragile and are likely to break if dropped.** Only remove them from their packaging over the sacrificial board ==== ==== ====Step 4 - Fit Knife Blade - Continued==== - Wear protective gloves whenever handling the knife. - Select specific knife blade appropriate for your cutting requirements. - The knife cutting length should be as close as possible to the thickness of material - Again, position Machine head over sacrificial board in a convenient position for installing the required knife blade. - Execute Function F42 to 90 deg to expose the knife retention grub screw and remove grub screw with 3mm Allen Key. - Insert Knife blade with into holder with keyway oriented to the grub screw hole. Screw in grub screw and tighten. ==== ==== **MAKE SURE THE KNIFE IS FITTED STRAIGHT** ** The grub screw should only contact the **flat area** of the knife blade hilt ** ====Step 5 - Set Knife Length==== The machine head needs to be calibrated to the correct Z axis value so that the knife tip's highest point of travel is level with the upper surface of the sacrificial board. This requires the operator calibrate the z axis manually ( or by eye) while the knife is reticulating. - Now move Machine head over sacrificial board. ==== ==== ** **WARNING** the next Step Starts the Knife** ====Step 5 - Set Knife Length - continued ==== - Execute Function F24 - Set Knife Length. This will start the knife's reticulating movement. - Using the Z axis jog buttons (and =/- buttons to adjust jog speed -fast, medium or slow) to lower the tip of the blade slightly into the sacrificial board. - When you have adjusted the Z axis to the correct depth the tip should be just under ( by the smallest fraction possible) under the surface of the sacrificial board at the highest point of travel. - When you are happy with the calibration of the Z axis select enter. - A2MC will now ask if you want to Set Knife? Perform a visual check of whether the knife is running parallel to the X axis. If the knife is aligned on the X axis Select **no**. If the Blade is not aligned select **Yes** and perform the [[facilities:fablab:equipment-cots:multicam_m-2412:set_knife|Set Knife]] procedure. ====Other Knife Operations==== * [[facilities:fablab:equipment-cots:multicam_m-2412:oscillating_knife||Adjust over/under cut]] * [[facilities:fablab:equipment-cots:multicam_m-2412:oscillating_knife#set_knife]]