DIY MIDI Controller

a DIY MIDI Controller

Summary

An intermediate approach to creating a MIDI controller for your computer. With just a USB connected you can easily set it up in a range of DAWs (Digital Audio Workstations).

Describes the activity in general terms, the audience (or client) and why it is a good idea.
Ends with developer attribution including the first delivery venue.

Describes the activity being proposed and the engagement.

Developed by Sanjay Verma and Phil Gullberg, 2017. Revised by Phil Gullberg, April 2018.

Skills Introduced

The participant will learn how to put all the components together, learn how to solder and also assemble the case and everything else required, such as some basic electronics know-how.

Materials

Part Number	Description	Quantity
1	Adafruit Trellis Monochrome 4×4 Keypad, 3mm LED	1
2	Adafruit Silicone 4×4 Button Keypad	1
3	10K Potentiometer Linear 18T 16mm	4
4	Potentiometer Knob 18T	4
5	Acrylic Case (Laser Cut)	1
6	Electronic Wire (Back & Red)	5ea
7	Jumper leads (male, various colors)	10
8	M3 nuts & bolts	10
9	M2 nut & bolt	1
10	LED (10k) non-flashing	16

Tools

Soldering Kit

Adjustable wrench

Files

diy_midi_controller_workshop_presentation_-_updated_12-12-17.pdf

Instructions

Rename the steps as you like, use italics or bold for emphasis

Step Zero:

There are variances in the Arduino Leonardo's position of USB port. The design below is for the micro USB port.

Step One: Solder LEDs to Trellis board

Make sure the LED's anode (long leg) is to the left. Trellis board also has a + symbol where the anode goes.

Step Two: Soldering Wires

Keep in mind that the 5V from the Trellis board and the red wire coming from the pots will need to go into the same port in the Arduino. You can solder these wires together onto a single male jumper lead that will go into the Arduino.

Pots in this diagram are pointing towards the screen, we will be soldering them from the back so the order will be mirrored (red on left hand side and black on the right hand side)

Step Three: Case - Attach electronics

These photos do not contain any soldered wires for visibility purposes, at this point you need to have done all your soldering and checked that everything works.

Insert potentiometers from the back. You'll see a small cutout to the left which helps align the pot correctly.

Put washers over the pot.

Put on the bolts and tighten with fingers, doesn't need to be super tight but use tools (adjustable wrench) if required.

Insert the Trellis keypad with the rubber keys from the back. Make sure your trellis wires are at the bottom (opposite the pots) and that the text on the Trellis board is correctly oriented, the Adafruit logo should be on the bottom right.

Use the two smaller nuts & bolts (1.5mm) to attach the Trellis board to the case.

Place the base of the case and the Leonardo as shown on the picture.

Align the Leonardo and the base with the bolt holes. Insert the bolts from the bottom of the base. The additional power port will be in the way for one of the nuts, simply angle the bolt and screw on the nut. It is possible to remove the power port as we don't use it.

Step Four: Case - Assembly

Lay out your case and make sure all the sides go together and are oriented the same as below.

Take the front piece of the case and one of the sides. Note where the nut and bolts go.

Hold the nut in place and finger tighten the screw while aligning the two pieces. This can be a little fiddly.

Put the two assembled sides with your base and see that everything aligns. Take note that the USB port should be perfectly aligned with the hole in the front piece of the case.

Add the seconds side piece.

Add the final (back) piece. This is easiest done if the three sides are already “attached” to the base.

Finally put the top piece of the case on. If you're having issues try loosening a couple of the bolts of the case for some more wiggle-room.

Add two nuts and bolts to the front, fixing the base and top to the sides.

Do the same as the previous step to the back piece. This concludes the case assembly.

Feedback

Pots need more space as there is not enough room for the fingers when turning the knobs

Case would have to be redesigned to be wider

The Trellis board would feel more stable if it was attached by 4 screws rather than just 2

Simply done by adding a couple more nuts and bolts to the kit and editing the design with two additional holes

Perhaps needs more support that holds to Trellis board up

Case is sliding around due to the glossy feet

Get rubber feet!

Bill of Materials (BOM)

Material	Quantity	Cost	Supplier
Arduino Leonardo (Micro USB cable)	1	$16.45	Catch.com.au
Adafruit Trellis Monochrome 4×4 Keypad, 3mm LED	1	$17.95	Tronixlabs
Adafruit Silicone 4×4 Button Keypad	1	$8.95	Tronixlabs
10K Potentiometer Linear 18T 16mm	4	$2.50	Tronixlabs
Potentiometer Knob 18T	4	$1.50	Tronixlabs
Acrylic Case (Laser Cut)	1	$4	1 case per a4 sheet
Electronic Wire (Back & Red)	1	-	-
Jumper leads (male, various colors)	10	$2.20	Tronixlabs

Source Files

MIDI Controller case (Micro USB)